Explosion-proof Solvent Recovery Equipment Is Suitable For The Spray Coating Industry

Explosion-proof Solvent Recovery Equipment Is Suitable For The Spray Coating Industry

Product Description

The JBETEP solvent recovery machine is a high-efficiency and environmentally friendly device that uses distillation to purify and recover used, contaminated solvents, allowing them to be reused. It is primarily suitable for the following industries and solvents:

I. Main Applicable Industries

1.Spraying and Coating Industry

Application Scenarios: Spray booths, automobile manufacturing and repair, furniture manufacturing, metal product coating, electronic product casing spraying, etc.

Recycling Items: Waste thinners (such as thinner and paint thinner) generated from cleaning spray guns, paint mixing tanks, filtration systems, etc.

2.Printing and Packaging Industry

Application Scenarios: Flexographic printing, gravure printing, screen printing, ink cleaning, composite film manufacturing, etc.

Recycling Items: Various mixed solvents used for cleaning printing rollers, ink troughs, and printing rollers, such as ethyl acetate, ethanol, propylene glycol methyl e-ther, etc.

3.Electronics and Semiconductor Industry

Application Scenarios: Circuit board cleaning, chip packaging, precision component degreasing, photoresist treatment, etc.

Recycling Items: Precision cleaning agents such as IPA (isopropanol), a-cetone, trichloroethylene, and xylene.

4.Chemical and Pharmaceutical Industry

Application Scenarios: Reactor cleaning, equipment extraction, raw material purification, laboratory waste liquid treatment, etc.

Recycling Targets:Various single or mixed organic solvents, such as methanol, ethanol, a-cetone, toluene, and DMF (dimethylformamide).

5.Rubber & Plastics & Tire Industry

Application Scenarios: Mold cleaning, production line release agent recovery, adhesive solvent recovery, etc.

Recycling Targets: Xylene, cyclohexanone, heptane, and certain mixed solvents, etc.

6.Machinery Manufacturing & Metal Processing:

Application Scenarios: Parts cleaning, metal degreasing, rust-preventive oil removal, etc.

Recycling Targets: Hydrocarbon cleaning agents, chlorinated solvents (such as trichloroethylene), gasoline, kerosene, etc.

7.Textile & Leather Industry:

Application Scenarios: Chemical fiber production, coating finishing, leather coating equipment cleaning, etc.

Recycling Targets: DMF, butanone, a-cetone, toluene, etc.

8.Research Institutions & Laboratories:

Application Scenarios: Chemical laboratories in universities and research institutes, used to recover organic solvents after experiments, reducing hazardous waste emissions.

Recycling Targets: A wide variety, including but not limited to the above-mentioned commonly used reagent-grade solvents.

II. Common Recyclable Solvents (by Category)

1.Hydrocarbon Solvents: Toluene, xylene, n-hexane, heptane, solvent oil (white spirit), gasoline, etc.

2.Halogenated Hydrocarbon Solvents: Dichloromethane, trichloroethylene, trichloroethane, tetrachloroethylene, etc. (Note: Equipment material compatibility and safety regulations are required.)

3.Ketone Solvents: A-cetone, butanone (MEK), cyclohexanone, methyl isobutyl ketone (MIBK), etc.

4.Ester Solvents: Ethyl acetate, butyl acetate, isopropyl acetate, etc.

5.Alcohol Solvents: Methanol, ethanol, isopropanol (IPA), n-butanol, ethylene glycol, etc.

6.E-ther Solvents: Ethylene glycol monobutyl e-ther, propylene glycol methyl e-ther (PM), etc.

7.Other and Mixed Solvents:

(1)DMF (Dimethylformamide): Widely used in synthetic leather and chemical fiber industries.

(2)NMP (N-Methylpyrrolidone): Lithium battery and polymer production.

(3)THF (Tetrahydrofuran): Resin and PVC surface treatment.

(4)Mixed solvents/thinners/diluents: These are typically composed of mixtures of esters, ketones, alcohols, benzenes, etc., and are the main recyclable materials in the spray painting industry.

I. JBETEP Solvent Recovery Unit Core Applicable Industries and Specific Processes Solvent recovery machines are particularly suitable for processes involving the use of organic solvents for cleaning, dilution, reaction, or extraction, where the solvents can be distilled, purified, and reused.

1. Spraying and Coating Industry

Applicable Processes:

Cleansing of spray guns, spray bottles, and paint mixing tanks: This is the most classic application. Used solvents (such as thinner, solvent remover, and gun cleaning solution) are contaminated, but their composition is relatively simple. Distillation using a recovery machine yields clear, almost new solvents that can be directly reused for cleaning.

Paint mixing rooms and production line cleaning: Waste cloths and liquids containing solvents used for wiping equipment and floors can be collected and distilled to recover some of the solvent.

Standalone Station Scenarios: Auto repair shops, furniture factories, metal product factories (such as painting security doors and filing cabinets), bicycle/electric vehicle frame painting lines, and small electronic product casing painting workshops.

2. Printing and Packaging Industry

Applicable Processes:

Cylinder and ink trough cleaning of printing presses (especially gravure and flexographic printing): Uses large quantities of specialized cleaning solvents.

Ink dilution and adjustment: Waste diluent generated.

Lamination process (dry lamination): Recovery of organic solvents such as ethyl acetate, which is key to cost control in this industry.

Standalone application scenarios: Flexible packaging plants (food bags, medicine bags), label printing plants, plastic film printing workshops.

3. Electronics manufacturing and semiconductor industry

Applicable processes:

SMT stencil cleaning: Cleaning stencils for solder paste printing using alcohol, board cleaner, etc.

PCB board cleaning: Cleaning process during manufacturing.

Precision parts cleaning: Ultrasonic or manual cleaning processes using solvents such as IPA (isopropanol).

Standalone application scenarios: Small and medium-sized PCB board factories, electronic assembly plants, communication equipment component manufacturers.

4. Chemical and pharmaceutical industry (small and medium-sized or R&D stage)

Applicable processes:

Laboratory and pilot plant: Recovery of solvents after reaction (such as methanol, ethanol, THF, DMF, etc.) to reduce costs, especially expensive solvents.

Extraction process: Recovery of solvents from extraction waste liquid. Equipment Cleaning: Waste solvents from cleaning reactors, pipelines, etc.

Standalone Website Scenarios: Fine chemical plants, pharmaceutical intermediate production workshops, university or corporate R&D center laboratories.

5. Machining and Metal Surface Treatment

Applicable Processes:

Parts Degreasing and Cleaning: Degreasing and cleaning using trichloroethylene, hydrocarbon cleaning agents, etc., before spraying or electroplating.

Metalworking Fluid Maintenance: Can be used in some cases to recover residual oil from cutting fluids, but requires specialized equipment.

Standalone Website Scenarios: Metal stamping plants, bearing manufacturing plants, hardware processing plants.

6. Textile and Leather Industry

Applicable Processes: Processes involving coating, finishing, or cleaning using solvents.

Standalone Website Scenarios: Functional fabric coating plants, leather finishing plants.

7. Arts and Cultural Creative Industry

Applicable Processes: Cleaning of paintbrushes, palettes, and airbrushes (using oil paint thinner, alcohol, etc.).

Standalone Website Scenarios: Large art studios, animation studios, sculpture studios.

II. Why is it ideal for independent production sites?

Reduced Procurement Costs: Solvents are continuously consumed goods. Recycling machines can increase the recovery rate of waste solvents to 70%-90%, directly and significantly reducing the cost of purchasing new solvents.

Reduced Hazardous Waste Treatment Costs: Waste solvents are hazardous waste, and treatment costs are high (thousands of yuan per ton). After recycling, the volume of waste liquid is reduced by more than 70%, meaning a sharp decrease in the amount of hazardous waste requiring paid treatment, saving costs on both procurement and treatment.

Environmental Compliance and Enhanced Corporate Image: Proactive solvent recycling and emission reduction comply with environmental regulations, reduce environmental risks, and help pass environmental impact assessments and customer audits.

Improved On-Site Safety: Unified collection and closed-loop treatment of waste solvents reduces the emission of volatile organic compounds (VOCs) on-site, improves the working environment, and reduces fire and health risks.

Relatively Simple Operation and Quick Return on Investment: Modern solvent recycling machines are highly automated, typically requiring only a few steps: "feeding-start-collection". For independent sites with stable usage, the payback period for equipment investment is typically between 6 months and 2 years, resulting in significant economic benefits.

Ensuring production continuity: For remote or inconveniently located independent sites, the recovered solvent can be used in emergencies, preventing production stoppages due to solvent shortages.

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FACTORY

Qualifications

Solvent recovery machine application industry, scene, solvent

Serve:

Let the solvent be recycled, focusing on providing customers with safer and higher-quality solvent recovery equipment, helping enterprises save energy and reduce emissions!

As a professional [solvent recovery machine] manufacturer, we provide customers with one-stop services such as consulting, solution design, solution implementation, equipment delivery, personnel training, and after-sales service.

Pre-sale Service:
--24 Hours online service for your consultation.
--Help choose right model, and a series of services, people, and advice.
--Give you the best offer.
--Provide discount for many sets order.
--Do customer's request.
--Choose payment term you convenient.
--Promptly production and delivery, inform you in time.
--Can provide invoice value as you like to decrease your tax.

After-sales service:
-- One-year warranty, lifelong technical support.
-- Overseas training for technical engineers can be provided.
-- Remote control technical consultation is provided.
-- Maintenance plan is provided.

Transportation:

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We will choose the safest and most economical mode of

 transportation to ensure the safe arrival of the goods