1000L Explosion-proof PLC Industrial Solvent Recovery Unit
The JBETT 1000L Industrial Solvent Recovery Unit is a high-capacity, explosion-proof distillation system designed for large-scale recycling of industrial solvents. It transforms waste solvents from painting, coating, chemical, pharmaceutical, and 3D printing industries into reusable raw materials, delivering significant cost savings, waste reduction, and environmental compliance.
Designed and manufactured in-house by Chongqing JBETT Environmental Protection Technology Co., Ltd., this unit combines robust industrial-grade construction with intelligent automation, making it ideal for high-volume operations seeking efficient, safe, and reliable solvent recovery solutions.
Technical Specifications
| Specification |
Unit |
Value |
| Main unit model |
- |
TE-1000 |
| Explosion-proof Grade |
- |
ExdbIIBT3/T4Gb |
| Feed Capacity |
L |
≤1000 |
| Maximum Heating Power |
kW |
64 kW |
| Power Supply |
V/Hz |
380V (customizable for 50/60Hz) |
| Average Processing Time |
h |
6-8 (continuous 24h operation supported) |
| Weight |
kg |
≈1000 |
| Overall Dimensions (L*W*H) |
mm |
4580*2430*2850 |
| Required Floor Space (L*W*H) |
m |
7*5*4 |
| Daily Output (12h) |
L |
1000L-2000L |
| Cooling Method |
- |
Air-cooled / Water-cooled |
| Certifications |
- |
CE/EX |
| Control System |
- |
PLC Control |
| Recovery Efficiency |
(%) |
95 |
Key Features & Design Highlights
Robust, Industrial-Grade Construction
- Stainless Steel Body: The entire main chamber and frame are constructed from thick, corrosion-resistant stainless steel, ensuring durability against harsh solvents and long-term industrial use.
- Pressure Vessel Design: Built to withstand vacuum distillation conditions, with precision-welded seams and reinforced supports for maximum safety and reliability.
Explosion-Proof & Safety-First Design
Safety is our top priority. The unit is certified for use with flammable solvents, featuring:
- Explosion-Proof Construction & Compliance: The entire unit is built with an explosion-proof design, with all electrical components certified and enclosed in explosion-proof enclosures, ensuring safe operation in environments with flammable and explosive solvents.
- Precision Temperature Control & Independent Protection Systems: Equipped with high-precision temperature control, the system features independent over-temperature protection, over-pressure protection, and other multi-layer safety interlocks, delivering stable and reliable process control.
- Comprehensive Anti-Misoperation (Fool-Proof) Design: Integrated with full fool-proof safety functions, the equipment prevents operator errors and unsafe operations, enhancing overall system safety and ease of use.
Intelligent & Automated Control
- PLC + Touch Screen Interface: The user-friendly control system allows for one-click operation, automatic temperature/pressure regulation, and real-time monitoring of all process parameters.
- Visual Status Indicators: Clear LED lights on the control panel display operational status (running, standby, alarm) for quick visual checks.
- Data Logging & Alarms: The system records operational data and triggers visual/audio alarms for any deviations, simplifying maintenance and troubleshooting.
High-Efficiency Distillation System
- High-Performance Condenser: The large-area condenser (available in copper or stainless steel) ensures rapid cooling and high recovery rates, minimizing solvent loss.
- Vacuum System: Integrated vacuum pump lowers the boiling point of solvents, allowing for lower-temperature distillation, reducing energy consumption and preventing thermal degradation of sensitive solvents.
- Large-Capacity Feed Port: The top-mounted feed port allows for easy loading of waste solvent, with a sight glass for monitoring liquid levels.
User-Friendly Maintenance
- Easy Access Design: The unit is designed with easily removable panels and cleanout ports for simplified maintenance, cleaning, and residue removal.
- Optional Step Platform: The attached metal step ladder and platform provide safe and convenient access to the top feed port for operators.
Working Principle
The JBETT 1000L solvent recovery process is based on the principle of distillation:
- Feeding: Waste solvent is loaded into the distillation chamber.
- Heating & Vaporization: The chamber is heated (via thermal oil or electricity) under controlled vacuum, causing the solvent to vaporize at a lower, safer temperature.
- Condensation: Solvent vapors rise into the condenser, where they are cooled and converted back into a liquid state.
- Collection: The purified, recovered solvent is collected in a clean receiving tank, ready for reuse.
- Residue Disposal: Non-volatile contaminants and residues remain in the chamber, which are periodically removed for safe disposal.
Typical Applications
This unit is ideal for recovering a wide range of industrial solvents, including but not limited to:
- Hydrocarbon Solvents: Toluene, Xylene, Acetone, MEK
- Chlorinated Solvents: Dichloromethane, Trichloroethylene
- Alcohols & Ketones: Ethanol, IPA, Methanol, Acetone
- Esters & Ethers: Ethyl Acetate, Butyl Acetate, THF
- Specialty Solvents: PMA, DMF, DMSO, NMP
Common industries include:
- Automotive & Metal Finishing (paint booth waste)
- Chemical & Pharmaceutical Manufacturing
- Printing & Coating Industries
- 3D Printing (IPA cleaning waste)
- Electronics & Semiconductor Cleaning
Benefits & Advantages
- Cost Reduction: Reuse up to 95% of your spent solvent, drastically cutting raw material costs.
- Waste Minimization: Reduce hazardous waste disposal fees by over 90%.
- Environmental Compliance: Meet strict environmental regulations by reducing VOC emissions and hazardous waste output.
- High ROI: The system typically pays for itself within 12-24 months through solvent savings and reduced disposal costs.
- Customization: We offer tailored configurations for specific solvents, capacities, and regional voltage/frequency requirements.
Why Choose Chongqing JBETT Environmental Protection Technology Co., Ltd.?
As a professional solvent recovery equipment manufacturer, we offer:
- Direct Factory Sales: Competitive pricing with no middlemen.
- Custom Engineering: We design and build units to match your specific solvent and process requirements.
- Comprehensive Support: From installation guidance to after-sales service and spare parts supply.
- Global Export Experience: We handle export documentation and logistics for worldwide delivery.
